60 modules · ManufactINS
Every ManufactINS module
A vertical AI operating system for manufacturing — turning your existing ERP, MES, machine, quality and supply systems into foresight and governed action.
Plan
- Sales OrdersConfirmed orders, their production and financial status, and the delivery commitment behind each.
- Opportunities & RFQsInbound demand and customer RFQs, with the feasibility and win view on each.
- QuotationsPriced quotations from feasibility and costing, with margin and approval status.
- ContractsAwarded contracts, penalties, SLAs and where delivery or FX exposure actually sits.
- Demand PlanningForecast by product, customer and plant, with accuracy, bias and the anomalies worth acting on.
- Master PlanThe master production schedule balancing demand, capacity, material and priority.
- Capacity PlanningLoad against capacity by line, machine and shift — and the bottlenecks forming ahead.
- SchedulingConstraint-based production scheduling that re-simulates when something disrupts the floor.
- MRPMaterial requirements from plan and BOM, with shortages flagged before they bite.
- ProductsProduct master, variants and revisions, with drawings and specifications.
- Bill of MaterialsMulti-level BOMs with scrap factors, preferred and alternative suppliers, and cost roll-up.
- RoutingsOperations, work centres, setup and cycle times — the bill of operations per product.
- Upload centerBring an order in from its own files — customer PO and terms, production plan, cost, materials, operators, production reports, inspection and dispatch — new or already in production.
- Order MailEmails about the plants’ orders, read for the change they propose — delivery slips, price moves, expedite requests — applied or ignored by you, with a drafted reply.
Execute
- OverviewThe plant at a glance — production, OEE, delivery risk, machine health and today’s decisions.
- Today’s WorkEach operator’s jobs, clock and progress for today — operators work their own; managers and supervisors see the whole team, what is not in order, and each person’s screen.
- Live OperationsReal-time operator productivity, order progress, completion rates, delays, bottlenecks and KPIs by location.
- Decision CenterEvery recommendation across the lifecycle, ranked by what it costs to leave it sitting.
- Ask ManufactINSA manufacturing expert with the whole operation in context — ask anything, get a cited answer.
- Production OrdersOrders through release, setup, run and completion, against BOM and routing.
- Shop FloorLive floor — lines, machines, output, scrap and downtime as they happen.
- Fabrication OrdersEight-stage heavy-steel fabrication — an uploaded order’s own work orders through its route, stage by stage from its production plan and shift reports, with its inspections and NCRs; the demonstration plants show the shop-floor tablet board.
- Fabrication DecisionsStart readiness for the next three weeks — material, weld holds, QA gates — and the order’s recommendations, each applied and then confirmed by the person responsible.
- ProcurementRequisitions to POs, supplier quotes, price history and buy-now / wait recommendations.
- SuppliersSupplier 360 — price, quality, delivery, risk score and the alternates when one slips.
- InventoryStock by site, status and batch, with turns, excess, dead stock and safety-stock health.
- WarehousesReceiving, putaway, picking and dispatch, with barcode / QR-ready movements.
- WorkforceSkills, machine qualification, shifts and productivity — and where the skill gaps are.
- Document ReaderRead any document — photo, scan, PDF, Word or text, printed or handwritten, any language — check its text, and file what it records on the order: Claude or ChatGPT shows which registers it updates and which waiting decisions it answers.
Quality
- QualityIncoming, in-process and final inspection, first-pass yield and defect categories.
- Non-ConformanceNCRs from detection through containment, root cause and verified closure.
- CAPACorrective and preventive actions, with probable root cause suggested from history.
- TraceabilitySupplier batch to finished product — full genealogy, lot and serial, for instant recall scope.
- Health & SafetyIncidents, near misses, LTIFR and TRIR, permits to work, toolbox talks and the corrective actions still open.
Maintain
- MachinesEvery asset with status, telemetry, health score and the maintenance behind it.
- Asset HealthHealth scores, remaining useful life and failure probability across the fleet.
- Predictive MaintenanceFailures predicted from sensor trends, with the window to act and the cost of not.
- Work OrdersPreventive, predictive and corrective work, with parts, technician and MTBF / MTTR.
- Spare PartsCritical spares, machine compatibility and reorder driven by failure probability.
Deliver
- Finished GoodsFinished stock through inspection, approval, packing and reservation.
- DispatchShipment preparation — packing, documents, carrier and destination.
- Order to CashOne customer order traced from BOM and routing through material issue, operator production, quality, finished goods, dispatch and invoice — every quantity reconciled.
- Customer DeliveryCommitted vs forecast vs actual dates, OTD / OTIF, and late-delivery risk ahead of time.
- After-Sales & WarrantyWarranty, returns and complaints traced back to batch, machine and supplier.
Improve
- OEEAvailability, performance and quality by machine, line, shift and product, with loss drill-down.
- Cost ControlStandard vs budget vs actual by product, order and line, with variance explained.
- ProfitabilityMargin by customer, product and order, with final margin forecast before completion.
- Working CapitalCash tied up in raw, WIP and finished goods, with receivables and payables.
- EnergyEnergy per unit, cost and peak demand by plant, line and machine, with anomaly alerts.
- SustainabilityCarbon, water, waste and scrap per product and plant.
- ReportsGenerate a report for the plants in scope — a stored HTML, CSV and Excel file with its run ID, scope, time and delivery evidence.
- Scenario SimulationWhat-if across demand, a machine outage, a late material or an added shift — a transparent capacity, throughput and cost model with saved, reproducible runs.
- PredictionsDemand, failure, quality, lead-time and cost forecasts, each with its confidence and drivers.
- RecommendationsWhat to do next across the plant, with evidence, impact and the owner for each.
- Market IntelligenceLive FX, material prices, economy indicators and market news — the external inputs behind procurement decisions and the plan.
- AI AgentsThe specialists for each stage and where their authority stops — and on an order, a role agent for each job: what it sends on, prepares and carries out, and a goal for Claude or ChatGPT to work through the platform’s tools.
- Autonomous OpsPlan, price, run and prove every process on autopilot — worker mobile hand-off, suggested process times, camera monitoring and the full AI-run lifecycle.
- Digital TwinThe factory as a live model — lines, machines and flow, coloured by status and risk.
- Manufacturing PlaybookThe manufacturing lifecycle stage by stage — the pain at each step and how the platform closes it.
- Connections & inboxEmail, WhatsApp and chat, task tools, Google Drive and OneDrive, ERP and plant systems — messages with suggested replies, approved before they are sent.